At Sleeptronic® our commitment to the environment is best described
as a journey of continuous improvement. Working collaboratively with our
suppliers and customers, we are committed through the Sleeptronic
® Biosleep® Sustainability Initiative to serve as a trusted,
environmentally conscious manufacturer of high quality mattresses
and foundations for the markets we supply. That commitment directly impacts the way in which we operate
and influences everything that we do.
A. Certi-Pur US:
At Sleeptronic® we take great pride in the
design of our products and exercise care in the selection of c
omponents used to
manufacture those products. The cushioning and support materials used in the
construction of all mattresses manufactured in our facility that include
polyurethane foams feature the CertiPUR-US
® certification. CertiPUR-US® certification
provides assurance that these polyurethane foam materials are made without:
- Formaldehyde
- Ozone
Depleters
- PDBEs,
TDCPP or TCEP (Tris) flame retardants
- Mercury, Lead and other heavy metals
CertiPUR-US® certification provides peace of mind that these
materials have been tested to meet CertiPUR-US
® rigorous standards for emissions, content, performance and durability.
B – Transportation: In cooperation with our transportation
provider, Sleeptronic
® utilizes the latest technologies to make certain that deliveries
are made to our customers over the fewest possible miles and utilizing modern
equipment that is fuel efficient. When possible, all deliveries are made
utilizing trailers that are loaded to capacity to maximize fuel usage and
minimize repeat trips to the same location. Inbound raw materials are often
compressed and bundled to maximize fuel efficiency on deliveries received at
our factory.
C – Scrap Recovery and Recycling: From cardboard to paper to foam
scraps produced in our sewing processes, Sleeptronic
® recycles nearly all waste
products produced throughout the manufacturing process. Wood packaging is
bundled and returned to our suppliers for reuse. Scrap steel and cardboard
packaging materials are sold to aligned industries that utilize them for a
broad range of products. Foam and fabric trimmings from our cut and sew
department are a key ingredient in carpet padding.
D – Energy Efficient Operation: Skylights throughout most of
our facility allow natural light to supply illumination for much of our
manufacturing facility. High efficiency LED floods provide all exterior security illumination for our manufacturing facility, and LED track lighting in our headquarters
showroom lower temperatures
and contribute to energy savings. Motion sensors
installed throughout office areas make certain that office lighting is only
turned on when needed.
High efficiency air movers designed to maximize cross
ventilation and circulation have eliminated the need for Air Conditioning
throughout our manufacturing operation.
E – Supplier Selection: Sleeptronic® sources raw materials
and components from many environmentally conscious suppliers who actively work
to minimize their environmental impact. The following are excerpts from the environmental awareness statements from some of our major component and raw material suppliers
·
Leggett and Platt (Springs)
To
make steel, our metallurgists formulate a recipe and then add 95% recycled
scrap steel to the largest electric furnace in North America. That steel recipe
determines how the end product will turn out. We melt the scrap using an
electrical arc created by passing a current through solid carbon electrodes.
The material liquefies, then a technician checks its initial chemical
composition and makes coarse adjustments.
·
General Packaging (Wood)
Environmental
responsibility is everyone’s business, including ours. General Packaging puts
considerable energy and resources towards environmental stewardship. We work
diligently to promote sustainable products from renewable sources…. We source
lumber raw materials from mills with established sustainability programs…. We
collect and recycle wood shorts and end trim pieces, which are shredded and
used for farm animal bedding, mulch, residential building materials like
oriented strand board (OSB) sheathing, and paper pulp.
·
Culp
Home Fashions (Ticking)
Culp, Inc. is
committed to providing innovative products to our customers while conducting
our business in an environmentally responsible manner … Some
of our environmental initiatives include: Recycling of
cardboard/plastics/metal/wood, water recycling,
repurposing of yarn and fabric waste … and including environmentally
sound materials in product offerings by utilizing post-consumer recycled
polyester yarn and PVC-free products.
·
Carpenter (Polyurethane Foam)
Carpenter’s commitment to a sustainable environment comes
from their founding philosophy: "We must do the best we can to serve
ourselves, but we should not forget that in the final analysis, we serve
society whose approval of our actions forms the basis for the existence of our
company. Carpenter is committed to investing in equipment and procedures that
improve quality and reduce waste. Their Natural Foaming Technology process, for
example, uses C02 as a blowing agent instead of ozone-depleting or
cancer-causing chemicals. To save energy in transportation, Carpenter use
squeeze trailers and bun compressors that triple the amount of foam we ship in
a single shipment. Carpenter owns a significant fleet of rail cars which they use
to transport raw materials to their plants, saving fuel and reducing highway
congestion. As good neighbors, Carpenter conducts regular environmental audits at
each of their facilities to make sure they comply with all applicable federal,
state, and local environmental regulations.
·Future Foam (Polyurethane Foam)
.
Led by top talents who have spent their careers developing
recycling processes, helping the environment is engrained in the Future Foam
culture and how they do business. For Future Foam, environmental stewardship is
not just a nice thing to do. All of their carpet cushion foam products are 100%
recyclable after use. They partner with top tier suppliers for recyclable
material, then comb and repurpose nearly 100 different types of foam back
into their products. Future Foam collaborated with Nike to create Stepahead
with Nike. They grind carpet cushion that diverts approximately 7 million
pounds of postindustrial shoe scrap from landfills to reuse. Whether it’s
standard recycling or pioneering processes for postindustrial plastics,
corrugated and foam, Future Foam is looking to the future as leaders in
industrial recycling and sustainability.
·Talalay Global (Latex Foams)
The Talalay Global harvesting and manufacturing processes start
with natural, biodegradable ingredients that come from renewable resources and
water-based raw materials: natural latex, air and water. The rubber trees are
not harmed in the latex harvesting process. In fact, they are productive for 25
years, absorbing carbon dioxide from the atmosphere and helping to reduce
greenhouse gases. Talalay Global is also mindful of their energy and water
consumption during the manufacturing process. Their manufacturing automation
optimizes energy usage for the molding stage and our state of the art factory
features energy efficient lighting. Their multi-stage wash process is
engineered so that it minimizes the amount of water consumed without reducing
the quality of the finished product. Talalay GLobal latex foams are poured and distributed from a world-class facility in Shelton, CT - thus avoiding the carbon impact of the long, overseas journey of finished comfort and support layers of globally sourced Latex.
|